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Thursday, March 11, 2010 ..:: Technical » Repair it Yourself » Stuck Axle ::.. Register  Login



This page describes a problem I experienced the first time I went to pull the rear wheel to change the tire on the '07 Street Bob: Stuck axle!

I tried a lot of things that didn't work - sprayed WD-40 into the crevices, turning the axle (with the help of Sheena, below), prying it from the other side while banging on the other end, loosening the adjusters to give the belt slack... Nothing I tried got the axle to budge.

Eventually Pete, from down the lane, came over with some punches in his saddlebag (he has way more tools than I have). We tap-tap-tapped on the end of the axle for quite awhile, still unable to get the axle to move even a hair. I didn't want to whack it *too* hard and mushroom the end of the axle.

Next we phoned Rick (an HD mechanic) and asked him if he'd ever encountered this. His reply was "Yes". It seems HD doesn't use any (or enough) anti-sieze lubricant when they put the bikes together in the factory. He said the axle binds on the sleeve located inside the hub, between the bearings.

Finally I suggested to Pete that what we needed was a brass drift - something I could whack it *really* hard with - basically the age-old, "Get a bigger hammer" approach. Pete zipped back home again and came back with one (it's nice to have friends who have practically everything!)

Armed with the brass drift and large hammer, I proceeded to smack the axle again and, for the first time that day, the axle finally started to move a little! I had to pound that stupid axle (hard) the entire way out! I was just shaking my head while doing it, saying, "Unbelievable!"

Test re-fitting the axle into the wheel later, it was clear that the axle does, indeed, bind on that sleeve inside the hub. There was some residual grease on the axle, but bake-hardened and non-slippery. Might as well have been glue they put in there.

So, when I put it back together I'll clean the axle, probably use some emory cloth to polish the surfaces a bit and it should be good. Hopefully the bearings aren't damaged. We'll see...



Left side of bike, axle nut removed.


Right side.


My neighbourhood helper, Sheena - recruited to pry on
head bolt while I bang axle end from other side

This page describes a problem I experienced the first time I went to pull the rear wheel to change the tire on the '07 Street Bob: Stuck axle!

I tried a lot of things that didn't work - sprayed WD-40 into the crevices, turning the axle (with the help of Sheena, below), prying it from the other side while banging on the other end, loosening the adjusters to give the belt slack... Nothing I tried got the axle to budge.

Eventually Pete, from down the lane, came over with some punches in his saddlebag (he has way more tools than I have). We tap-tap-tapped on the end of the axle for quite awhile, still unable to get the axle to move even a hair. I didn't want to whack it *too* hard and mushroom the end of the axle.

Next we phoned Rick (an HD mechanic) and asked him if he'd ever encountered this. His reply was "Yes". It seems HD doesn't use any (or enough) anti-sieze lubricant when they put the bikes together in the factory. He said the axle binds on the sleeve located inside the hub, between the bearings.

Finally I suggested to Pete that what we needed was a brass drift - something I could whack it *really* hard with - basically the age-old, "Get a bigger hammer" approach. Pete zipped back home again and came back with one (it's nice to have friends who have practically everything!)

Armed with the brass drift and large hammer, I proceeded to smack the axle again and, for the first time that day, the axle finally started to move a little! I had to pound that stupid axle (hard) the entire way out! I was just shaking my head while doing it, saying, "Unbelievable!"

Test re-fitting the axle into the wheel later, it was clear that the axle does, indeed, bind on that sleeve inside the hub. There was some residual grease on the axle, but bake-hardened and non-slippery. Might as well have been glue they put in there.

So, when I put it back together I'll clean the axle, probably use some emory cloth to polish the surfaces a bit and it should be good. Hopefully the bearings aren't damaged. We'll see...



Left side of bike, axle nut removed.


Right side.


My neighbourhood helper, Sheena - recruited to pry on
head bolt while I bang axle end from other side

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